Aluminium Extrusions

Product Description

At Thermosash we specifically design and engineer almost all of our extrusions, which gives us a unique position in the market. Because of the high quality design and laboratory test ratings that it obtains for wind, seismic, spanning and acoustics, they are highly regarded and sought all over the world. Thermosash has technology agreements with curtainwall manufacturers in South Africa (Wespeco), India and Sri Lanka.

Thermosash has engineered thousands of dies over the last 5 decades - many for one off projects. If your project has a unique and specific design requirement - we can engineer a solution.

Low carbon aluminium extrusions - specify Thermosash DecarbalTM

Our Thermosash DecarbalTM aluminium achieves a very low carbon footprint that significantly outperforms readily available local & global alternatives - offering reduced upfront carbon emissions that positively contribute to sustainability project goals. For up-to-date carbon figures please contact us. Find out more about ourĀ Sustainable Aluminium.

Engineering

Due to Thermosash engineering our own suite extrusions in-house, we generally have a thicker wall section, which makes them stronger and more capable of withstanding greater wind pressures and spans than other products available in the New Zealand market. However, for projects that have lower spans and wind loads we also have an economy range to suit your project.

NB. It is important to note that as we design all our own dies, whilst other manufacturers may have a similar appearing suite to Thermosash's, the functional and engineering ability is often quite different. A substituted suite cannot be expected to have the same wind, seismic or spanning ability as a Thermosash engineered suite.

Key Features

  • New Zealand sourced raw material.
  • High quality product / Low tolerances.Fully engineered to New Zealand Engineering Standards.
  • We have been designing and engineering unique die solutions since 1973.
  • Tested for twist, straightness, flatness, angularity, wall thickness and draw finish quality.

Brochures

Thermosash Metal Folding & Finishing - Brochure

September 2025

Thermosash material and finishing examples

October 2025

Finishes

  • Polyester powder coat - Both standard and special colours available
  • Anodised - All anodised colours available - commercial grade 20 micron finish recommended
  • PVF2 Fluorocarbon finishes - Available on request

Relevant Projects

AUT The Studio

AUT The Studio

Auckland

Jasmax

Fletcher Construction

2012

AUT M1 - MH Building

AUT M1 - MH Building

Auckland

Jasmax

Fletcher

2017

Showplace

Showplace

Christchurch

Wilson & Hill Architects

Hanham & Philp Contractors

2008

UOA Engineering - 405

UOA Engineering - 405

Auckland

Jasmax

Hawkins

2019